How Fanfold Simplifies Custom Size Box Production
Fanfold corrugated board gives businesses a more flexible way to produce custom size boxes on demand. Instead of relying on pre-made packaging for every product variation, fanfold works with Right Size packaging systems to create boxes that better match the item being packed. For operations teams, that can mean simpler stockholding, smoother packing processes, and a packaging setup that is easier to scale.
What is fanfold corrugated board?
Fanfold corrugated board is a continuous sheet of corrugated material folded into layers for storage and fed into packaging machinery as needed. It is used to create boxes to the required dimensions at the point of packing, rather than pulling from a large stock of pre-made formats.
This makes it well suited to custom size box production, particularly in operations where product ranges vary and packaging needs to stay flexible.
How does fanfold simplify packaging stock?
One of the main operational benefits of fanfold is simpler packaging inventory management. Rather than storing high volumes of pre-formed packaging, businesses can hold fanfold as a more flexible corrugated format that supports a wider range of output.
That means less warehouse space dedicated to packaging stock, less time spent managing replenishment, and a more controlled approach to packaging supply.
How does fanfold work with Right Size packaging?
Fanfold is a natural fit for Right Size packaging because it allows packaging to be produced closer to the dimensions of the product. This helps reduce unnecessary empty space and can lower the amount of void fill needed during packing.
It also supports a more repeatable process. Instead of making regular decisions about which packaging format is the closest fit, teams can work within a more structured system that is designed to produce the required box size as part of the workflow.
What workflow benefits does fanfold bring?
The value of fanfold is not just in the material itself, but in the way it supports a simpler packing operation.
Using fanfold with box-making equipment can help reduce manual handling around packaging selection and improve the flow from packing to dispatch. For larger operations, that can make day to day processes easier to manage and easier to standardise.
This can support:
- Simpler packaging processes
- More repeatable packing methods
- Easier integration with automation
- Better control over packaging output
Can better-fitting packaging improve product protection?
Fanfold should not be viewed as a direct solution on its own. However, when it is used within a Right Size packaging setup, it can help create packaging that fits the product more closely.
That closer fit may help reduce movement in transit and improve protection products. In that sense, it can support a packaging process that is better aligned to product handling requirements.
Why does fanfold suit growing operations?
As operations grow, packaging needs often become more varied. Fanfold supports that change by giving businesses a more flexible format that works well with automation and can adapt more easily as requirements shift.
For businesses looking at custom size box production, fanfold offers a practical way to simplify packaging without making stockholding and workflow more complicated.
